Jak przygotować się do wdrożenia automatyzacji produkcji?
Przygotowanie do automatyzacji produkcji jest kluczowe dla efektywnego i udanego wdrożenia, umożliwiając identyfikację najbardziej obiecujących obszarów do rozwoju […]
We understand your needs
Our long-standing presence in the industry has allowed us to learn the problems and expectations of our customers. We understand that you may face challenges such as:
Increased process efficiency
This is a standard challenge of every robotics project. The higher the efficiency, the greater the profits for the company. However, the processes around robotization need to be refined to make this relationship lasting.
Cost reduction
Enterprises constantly strive to reduce production costs. Robotic palletization introduces lower reliability and improves the repeatability of the process, and consequently minimizes downtime and reduces production costs.
The employment of workers
Fewer and fewer employees want to work in production - this is a big challenge that can be directly reduced by robotization.
Production flexibility
It is very common for production to handle multiple product sizes or types. We design systems to be adapted to this.
The use of robots
Robotic stations can be used for repetitive tasks. They replace monotonous activities that are often harmful to human health, such as welding, painting or assembly. Hence, some of the more common applications, apart from packaging, palletizing and depalletizing, are:
Process optimization is the key to success
Even before implementation, we analyze production, indicating what needs to be improved for robotization to bring the expected results. It is best to see this in a practical example, where we increased the efficiency of depalletization by 100%, provided an extensive buffer of pallets on the conveyors, quick retooling between types of products, and easy improvement of the process efficiency.
Create an attractive workplace and improve safety
More and more manufacturing companies are having difficulty finding people to work. According to ManpowerGroup’s “Talent Shortage” report, as many as 45% of industrial production companies have problems filling positions with production workers. Investing in process robotization is a proven solution to this problem, which also brings benefits. Firstly, you create more attractive jobs (robot operator). Secondly, you get rid of work in difficult conditions or monotonous activities that cause a decrease in efficiency and an increase in the risk of errors.
We also offer our own experience to help in hiring the right person for the position of operator.
Minimizing the risk of operator errors
We create our stations based on proven and tested devices. We have quick access to spare parts thanks to our own warehouse stock and contracts signed with suppliers. The control is carried out using intuitive HMI panels, where you will gain access to the most important process data. We reduce the risk of operator errors through training in operation, as well as providing clear instructions on the operation and maintenance of stations and individual parts, and we also offer warranty service in the price. All this provides peace of mind in the event of an emergency and minimizes downtime due to failures.
For customers implementing their first robots, we offer support in preparing the process and staff.
Integration with the production management system
Robotic stations and lines can be equipped with systems monitoring the entire process and reporting the results to production management systems (ERP, MES, SCADA, CMMS, WMS, or MRP), which allows for continuous improvement and increasing the efficiency of the process. The robot can be integrated, for example, with a barcode scanning system, vision system, or weight control, which further increases efficiency and control. We regularly integrate with production management systems on projects. The following innovative integration, in which we used our own solution, proves that we know the subject.
Innovative ERP integration for Blachotrapez – an example of Industry 4.0
Comprehensive scope of work
Automation, robotics and mechanics, as well as electrical and instrumentation installations will be designed and implemented by our engineers. In our assembly hall, where we assemble and test stations and lines, there is also an assembly room for control and power supply cabinets. In addition, we have a warranty and post-warranty service team that will take care of the solution after implementation.
Robotic cells
in many industries
We are not limited by industries because we have proven solutions in many sectors. But the following industries most often use robotization and production automation:
01
Food industry
02
Automotive
03
Plastics industry
04
Construction industry
05
Electronic industry
06
Wood industry
07
Different? Ask via the form!
Talk to an advisor
Send an inquiry or call +48 693 653 035. We will talk for a few minutes about the challenges you face.
It is worth investing in robotic cells
Robotization of production processes brings many benefits, primarily for the peace of production itself, but also for business and operational benefits.
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New Quality
The repeatability of the robot is 99.9%, which reduces quality problems and ensures process stability.
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Increased efficiency
Robotization goes hand in hand with increased efficiency
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Cost cutting
Related to employment or not to the quality of the product
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Simple operation from the HMI panel
Easy setup of the cell and control of the most important indicators
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Staff training
Thanks to our staff training, control is even simpler and more efficient.
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Employee safety
In severe and health-damaging processes
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Reduce employment problems
By employing fewer employees with higher competences, you gain an attractive workplace
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Keeping up with changes
Manufacturing companies in developed countries have been investing in robotization for a long time
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Scaling your business
Thanks to a structured performance increase
Business partners
about our colaboration
Piotr Soja
Inżynier Sprzedaży
Talk to an advisor
Now the best option is to talk
Send your inquiry and we will talk for a few minutes about your product and the challenges you face. No strings attached.