Why invest in robotisation of manufacturing processes?
According to a 2020 report published by the International Federation of Robotics (IFR), the population of robots sold […]
Robotic packaging
We will analyze your production, calculate ROI and integrate all machines - AT A LOW COST
Consultation
We understand your needs
Our long-standing presence in the industry has allowed us to learn the problems and expectations of our customers. We understand that you may face challenges such as:
Increased process efficiency
The basic requirement for our customers is specific process efficiency. Robots with constant, high efficiency allow for better performance, which gives you control over the fulfillment of the production plan. However, the processes around robotization need to be refined to make this relationship lasting
Machine reliability
Production downtime generates losses, so reliability is one of the most important aspects
Process quality
Maintaining high quality is extremely important in the packaging process. Each product must maintain the quality produced
The employment of workers
Fewer and fewer employees want to work in production - this is a big challenge that can be directly reduced by robotization
Our quality management system is certified to ISO 9001
This certificate is valid until 21.06.2026.
Certificate registration number: 12 100 65708 TMS.
Packaging automation
Packaging robotization can save not only time and money, but also the safety of employees who can engage in activities that are less error-prone.
Packing into collective packaging
We offer automated solutions for packaging products in collective packaging. These are systems that, due to their repeatability, bring a number of benefits. We adapt solutions to many types of products, such as bottles, cans, cartons, bags, bags, bars, boards, chemical products, construction materials and many others.
Flexibility of our stations
Depending on the needs, we program robots to handle various types of products and quickly adapt them to new types of goods and requirements, which gives great flexibility in the process.
Our packaging stations save time and resources by minimizing the necessary modifications to the infrastructure in the event of changes in production priorities. This allows customers to effectively respond to changing production needs and ensure high quality packaging without the need for costly system modifications.
Create an attractive workplace and improve safety
More and more manufacturing companies are having difficulty finding people to work. According to ManpowerGroup’s “Talent Shortage” report, as many as 45% of industrial production companies have problems filling positions with production workers.
Investing in robotization of the packaging process is a proven solution to this problem, which also brings benefits. You create more attractive jobs – robotic station operator. You get rid of work in difficult conditions or monotonous activities that cause a decrease in efficiency and an increase in the risk of errors.
We also offer our own experience to help in hiring the right person for the position of operator.
Minimizing the risk of operator errors
We create our stations based on proven and tested devices. We have quick access to spare parts thanks to our own warehouse stock and contracts signed with suppliers. The control is carried out using intuitive HMI panels, where you will gain access to the most important process data.
We reduce the risk of operator errors through training in operation, as well as providing clear instructions on the operation and maintenance of stations and individual parts, and we also offer warranty service in the price. All this provides peace of mind in the event of an emergency and minimizes downtime due to failures.
For customers implementing their first robots, we offer support in preparing the process and staff.
Integration with the management system
Robotic stations and lines can be equipped with systems that monitor the entire process in real time and report the results to production management systems (ERP, MES, SCADA, CMMS, WMS, or MRP), which allows for continuous improvement and increasing the efficiency of the process.
The station can be integrated, for example, with a barcode scanning system, vision system or weight control, which further increases efficiency and control. We regularly integrate with production management systems on projects. The following innovative integration, in which we used our own solution, proves that we know the subject.
Innovative ERP integration for Blachotrapez – an example of Industry 4.0
Robotic packaging +
We also offer extension of packaging automation with vision systems, weight control, robotic carton forming, automatic labeling, robotic palletization, and automatic pallet wrapping, which can be integrated with robotic packaging.
These systems provide additional control of the packaged product and increase the effectiveness and efficiency of packaging-related processes. Wrappers ensure faster preparation of pallets for distribution and the same film tension for each pallet, which increases safety during transport.
Additional systems reduce operator interference in the production process and save warehouse or storage space between processes.
Comprehensive scope of work
Automation, robotics and mechanics, as well as electrical and instrumentation installations will be designed and implemented by our engineers.
Our assembly hall for test stations and lines also includes an assembly plant for control and power supply cabinets. In addition, we have a warranty and post-warranty service team that will take care of the solution after implementation.
Packaging for various industries
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Food
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Electronics
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Plastics
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Construction
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Metal
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Other? Inquire via the form!
Talk to an advisor
Send an inquiry or call +48 693 653 035. We will talk for a few minutes about the challenges you face.
It's worth investing in robotic packaging
Robotization of this process brings many benefits, primarily for the peace of production itself, but also for business and operational benefits.
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Minimizing downtime
The robot is able to work up to 24/7, enabling uninterrupted packaging and preparation of products for distribution
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New Quality
The repeatability of the robot is 99.9%, which reduces quality problems and ensures process stability. The accuracy of the robots (depending on the parameters) ranges from 0.01 - 0.1 mm
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Cost cutting
Related to employment or not to the quality of the product
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Access to the data
Production data can be easily obtained and transferred from robotic systems to production management systems such as SCADA, MES, PLM, ERP, WMS, or CMMS. We integrate our solutions with such systems
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Simple operation from the HMI panel
Easy setup of the station and control of the most important indicators. Monitoring is also possible straight from the HMI panel on the production line, which we adapt to customer requirements.
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Scale your business wisely
Thanks to increased process efficiency, preceded by analysis
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Safety of use
Thanks to fences, safety curtains, sensors, lights, separated zones and state-of-the-art scanners of the operator's and robots' working space
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Access to spare parts
We have our own warehouse stock and contracts with regular material suppliers. This secures not only the implementation of projects, but also access to spare parts in the event of unforeseen failures
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Reducing employment problems
By employing fewer employees with higher competences, you gain an attractive workplace
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Keeping up with changes
Manufacturing companies in developed countries have been investing in robotization for a long time
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More efficient product distribution
A more efficient palletizing, palletizing and packaging process speeds up the storage and distribution of pallets to customers
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Piotr Soja
Inżynier Sprzedaży
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Robotic Packaging – Specifics and Benefits
Robotic Packaging – What Is It?
Robotic packaging is the automation of the product packaging process using industrial robots. It is widely used in the food, pharmaceutical, cosmetic, and many other manufacturing industries. Packaging systems are grouped into individual product packaging, multi-product packaging, and bulk packaging, preparing packages for palletization.
Benefits of Robotic Packaging
- Increased efficiency and speed of the process
- Reduction in labor costs
- Improved packaging quality and consistency
- Minimization of human errors
Challenges of Robot Packaging
- Relatively high financial outlays at the start, correlated with the target productivity of the system
- Requirement of advanced technical competencies for effective operation and maintenance
- The necessity to manage staff concerns related to potential job reductions and provide support in the transformation process
- The challenge in precisely determining the time and scale of return on investment
Why Is It Worth Investing in Robotic Packaging?
Robotic packaging can significantly increase the efficiency and effectiveness of the production process. Robots work faster and more precisely than humans, which translates into higher productivity and fewer errors. They can work continuously, without fatigue, which allows for maintaining a constant production pace.
The automation of the packaging process leads to improved quality and consistency of end products. Robots perform tasks with remarkable accuracy and repeatability, minimizing the risk of product damage and ensuring a uniform appearance of packages.
In the long run, robotic packaging can bring significant savings. Despite high initial costs, the reduction in labor costs, fewer errors and waste, and increased efficiency translate into better financial results for the company.
The implementation of advanced technologies can also improve the company’s image as innovative and future-oriented, which can be an asset in the eyes of customers and business partners.
What Challenges Are Associated with Investing in Robotic Packaging?
The implementation of a robotic packaging system involves significant initial expenses. The scale of these costs is closely linked to the expected efficiency and sophistication of the system, which can be a significant obstacle, especially for smaller entities or companies with limited financial liquidity. Before investing, it is necessary to verify what savings the system will bring, in order to minimize the risk of an unprofitable investment.
Effective operation and maintenance of automated packaging systems require highly skilled personnel. Companies face the challenge of intensive training of current staff or recruitment of new experts. Our company conducts training at the end of each project, which reduces difficulties in the initial operation of the systems. We even help in hiring a qualified operator or a person with basic technical knowledge, who will find it much easier to operate robotic stations.
In summary, robotic packaging offers significant benefits in terms of efficiency, quality, and long-term savings. However, companies must carefully consider the challenges associated with high initial costs, the need for specialized knowledge, and potential difficulties in adapting to changing production conditions. The investment decision should be made after a thorough analysis of the company’s specifics, its needs, and long-term development strategy.