Robotic palletization and depalletization
The use of a robot in palletizing and depalletizing processes significantly increases efficiency and precision, as well as improving the quality and streamlining the distribution of pallets with goods.
Consultation
We understand your needs
Our long-standing presence in the industry has allowed us to learn the problems and expectations of our customers. We understand that you may face challenges such as:
Increased process efficiency
This is a standard challenge of every robotics project. However, the processes around palletization or depalletization need to be refined for this relationship to be sustainable.
Cost reduction
Enterprises constantly strive to reduce production costs. Increasing the efficiency of a company's operations and improving its profitability is quite a challenge.
Constant access to production data
Customers often need quick access to real-time data. Making optimal decisions must be supported by them.
The employment of workers
Fewer and fewer employees want to work in production - this is a big challenge that can be directly reduced by robotization.
Paletyzacja i depaletyzacja
Paletyzacja i depaletyzacja są procesami, które odgrywają znaczącą rolę w wielu firmach produkcyjnych i dystrybucyjnych, zwłaszcza tych przetwarzających towary na masową skalę. Robotyzacja tych procesów może przynieść nie tylko oszczędność czasu i pieniędzy, ale również bezpieczeństwo pracowników, którzy mogą zająć się mniej monotonnymi i obciążającymi fizycznie pracami.
Flexibility of our stations
We program robots to handle various types of products and pallets and quickly adapt them to new types of goods, which gives great flexibility in the process. It is possible to configure a large number of patterns on the pallet and various types of packaging.
Process optimization is the key to success
Even before implementation, we analyze production, indicating what needs to be improved for robotization to bring the expected results. It is best to see this in a practical example, where we increased the efficiency of depalletization by 100%, provided an extensive buffer of pallets on the conveyors, quick retooling between types of products, and easily improved process efficiency.
Robots can operate at constant performance 24/7. Their repeatability reaches 99.9%, which increases the quality of goods prepared for distribution to customers
Create an attractive workplace and improve safety
More and more manufacturing companies are having difficulty finding people to work. According to ManpowerGroup’s “Talent Shortage” report, as many as 45% of industrial production companies have problems filling positions with production workers. Investing in robotization of palletizing and depalletizing processes is a proven solution to this problem, which also brings benefits. Firstly, you create more attractive jobs (robot operator) than transferring packed goods to a pallet and vice versa. Secondly, you get rid of monotonous activities that pose a risk of long-term health loss and employee absence due to L4 layoffs.
We also offer our own experience to help in hiring the right person for the position of operator.
Minimizing the risk of operator errors
We create our stations based on proven and tested devices. We have quick access to spare parts thanks to our own warehouse stock and contracts signed with suppliers. The control is carried out using intuitive HMI panels, where you will gain access to the most important process data. We reduce the risk of operator errors through training in operation, as well as providing clear instructions on the operation and maintenance of stations and individual parts, and we also offer warranty service in the price. All this provides peace of mind in the event of an emergency and minimizes downtime due to failures.
For customers implementing their first robots, we offer support in preparing the process and staff.
Integration with the production management system
Robotic stations and lines can be equipped with systems that monitor the entire process and report the results to production management systems (ERP, MES, SCADA, CMMS, WMS, or MRP), which allows for continuous improvement and increasing the efficiency of the process. The robot can be integrated, for example, with a barcode scanning system, vision system, or weight control, which further increases efficiency and control. We regularly integrate with production management systems on projects. The following innovative integration, in which we used our own solution, proves that we know the subject.
Innovative ERP integration for Blachotrapez – an example of Industry 4.0
Robotic palletizing +
We also offer extension of the automation of the palletization process with vision systems, weight control, robotic labeling, and an automatic pallet wrapping line that can be integrated with robotic palletization. Wrappers ensure faster preparation of pallets for distribution and the same film tension for each pallet, which increases safety during transport.
Comprehensive scope of work
Automation, robotics and mechanics, as well as electrical and instrumentation installations will be designed and implemented by our engineers. In our assembly hall, where we assemble and test stations and lines, there is also an assembly room for control and power supply cabinets. In addition, we have a warranty and post-warranty service team that will take care of the solution after implementation.
Palletization and depalletization for many industries
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Food industry
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Plastics industry
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Automotive
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Electronic industry
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Wood industry
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Construction industry
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Machinery industry
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Airline industry
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Distribution industry
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Different? Ask via the form!
Talk to an advisor
Send an inquiry or call +48 693 653 035. We will talk for a few minutes about the challenges you face.
It is worth investing in robotic palletization and depalletization
Robotization of these processes brings many benefits, primarily for the peace of production itself, but also for business and operational benefits.
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Minimizing downtime
The robot is able to work even 24/7, enabling uninterrupted unloading and preparation of products for transport
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New Quality
The repeatability of the robot is 99.9%, which reduces quality problems and ensures process stability
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Cost cutting
Related to employment and non-quality product
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Scale your business wisely
Thanks to increased process efficiency, preceded by analysis
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Universality of the position
We design systems to be adapted to various product sizes and patterns on the pallet
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Simple operation from the HMI panel
Easy setup of the station and control of the most important indicators
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Reduce employment problems
By employing fewer employees with higher competences, you gain an attractive workplace
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Safety of use
Thanks to fences, safety curtains, sensors, lights and separated zones
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Keeping up with changes
Manufacturing companies in developed countries have been investing in robotization for a long time
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More efficient product distribution
A more efficient palletizing, palletizing and packaging process speeds up the storage and distribution of pallets to customers
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Quick access to spare parts
Thanks to regular suppliers, we have quick access to spare parts for our solutions. We design based on standards, so we know the shelf life of individual parts
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Staff training
We share knowledge by conducting training for client's staff. We also provide operating and maintenance instructions for our solutions
Business partners
about our colaboration
Talk to an advisor
Now the best option is to talk
Send your inquiry and we will talk for a few minutes about your product and the challenges you face. No strings attached.