End-to-end Assembly of a PET Bottle Filling Line for Krones

Project

Krones logo

Krones AG is a global leader in the manufacture and integration of advanced equipment for filling, packaging, and recycling of PET bottles.

Project: Mechanical and electrical assembly of a bottling line.

Location: Germany

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przenośniki butelek szerokie

Project description

Mechanical Works

The process began with the unloading and precise positioning of all equipment at designated locations on the production floor, followed by accurate levelling. This stage is critical to prevent premature component wear, maintain optimal performance, and reduce operating costs.

After positioning, the machines were anchored to the floor structure and connected to the power infrastructure. Transport systems — modular and roller conveyors — were installed simultaneously. Every unit was equipped with complete wiring and protective guards in accordance with applicable safety standards.

Electrical Works

Key elements of the completed electrical work:

  • Cable tray assembly and connection of power and control systems
  • Installation of main power distribution panels
  • Assembly of dedicated control cabinets for each unit
  • Verification testing of all I/O signals

Installed machines:

  • preform blow moulder
  • PET bottle quality inspection machine
  • PET bottle labeller
  • PET bottle filler
  • PET bottle marker
  • bottle and fill quality inspection machine
  • capper
  • multipack quality inspection machine
  • multipack marker
  • pallet labeller
  • palletizer
  • pallet wrapper
  • single-bottle conveyors
  • multipack conveyors
  • pallet conveyors
  • spiral conveyor
  • conveyor lubrication unit.

Verification and Acceptance

Each component was verified against technical documentation. All modifications were documented in detail. The production line was commissioned in line with the agreed schedule, with no unforeseen delays or last-minute corrections.

Benefits for the Partner

For over 20 years, we have been assembling production lines for Krones, which confirms the high quality of our work and the trust placed in our company.

  • Over 20 years of experience in food production line assembly

  • On-time commissioning

    avoided costs associated with delays

  • High quality of workmanship

    minimizes risk of failures and downtime

  • Knowledge of food industry machinery

    key to on-time delivery

  • ISO 9001 certified quality management system

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